As you consider how to capitalize on the opportunity of Industry 4.0, you’ve likely heard from consultants ordering comprehensive assessments over just a few months or received invitations to hear about enterprise-level system integrations with titan data/service providers. The real question: you know the promise of predictive maintenance is real, but do you really have to Go Big to prevent risk and lost productivity?
No. You don’t need assessments, months, or millions. Banner Engineering offers straightforward, powerful solutions to monitor critical equipment components—detecting even slight variations in performance. You’ll identify problems before failure, with significant savings as you improve your operational efficiency. Our difference: we offer the workhorse, industrial solutions without the cost, complexity, or show-pony extras.
Banner’s products are known for smart, rugged design. We’ve taken this same approach for solving predictive maintenance: we offer the workhorse, industrial solutions without the cost, complexity, or show-pony extras.
Select from the Banner SmartSolutions Starter Kits, which can pilot one or multiple types of monitoring applications—or create a full-scale smart network through Banner’s cost-effective Solutions Kits. All Kits offer easy installation and plug-and-play fast commissioning, with the necessary programming for you to ensure success.
Where should you start? Many of our customers pilot with a few assets and equipment that is mission critical to production, and they're delighted to find the Starter Kits are easy to install — even in hard-to-access locations that tend to be difficult to monitor and maintain.
Others want to set up a smart local network of monitoring sensors, and this is where our Solutions Kits shine. Customers appreciate the Kits machine-learning ability and the time/cost savings to set up—resulting in actionable feedback on a large, 10” HMI for up to 40 sensors/nodes.
Once commissioned, all Kits instantly supply data and insights that you will need to implement an optimized, proactive maintenance regimen. You can save thousands of dollars in downtime, and your success will track and scale as you do: add on more Banner monitoring solutions with ease for even greater ROI.
And best of all, install with confidence and give us a call if you need to. We’re standing by. Our equipment and support have been the preferred choice of plant managers, control engineers, and reliability managers for over 50 years— and Banner will be by your side for the next 50, offering world-class industrial quality.
Install a complete wireless solution in minutes. Machine-learning software sets a baseline to detect imbalanced, loose, or worn parts to eliminate downtime. Plug in to create immediate cellular connection to the cloud, bringing key data to your new dashboard. With 90 days of prepaid Cloud Data Services, you can customize performance baselines, view trends, create warnings and alerts, store and analyze data. At any time, scale up for greater success with integrated asset monitoring from Banner.
Order KitMonitor vibration for up to 40 sensors (sold separately) in many locations using a smart, local, 10” HMI. Machine Learning develops custom baselines, automatically setting warnings and alarms, or you can set your own custom triggers, with status available for each sensor node. No programming is required to get started right away— plug in, pair the nodes on the HMI touchscreen, install the sensors/nodes, and collect the data you need.
Order KitOne box contains all the products you need for a complete wireless solution that installs in minutes. Pre-programmed software sets a baseline on any pneumatic, hydraulic, fluid or HVAC systems— and brings key data to your new dashboard through immediate, cellular connection to the cloud. Customize to adjust baselines, view trends, create warning and alerts, store and analyze data during a three-month prepaid trial of Banner Cloud Data Services. When ready, scale up with added sensors for pressure or other types of asset monitoring.
Order KitTrack pressure changes for up to 40 sensors (sold separately) on a smart local wireless network of Banner transducers through a 10” touchscreen HMI. No programming is required to get started— plug in, pair the nodes on the HMI touchscreen, install the sensors/nodes, and collect the data you need. Automatic warnings and alarms for each sensor node are included but can be easily customized per your application.
Order KitComplete, unboxed and mounted in minutes, this wireless sensor kit provides immediate cellular connectivity to the cloud, bringing data key to successful monitoring of the current tank and tote levels in your facility. With your new dashboard, you’ll spot variations and trends that can help prevent downtime and end process bottlenecks. You can create vital alerts, view trends, store and analyze the data from multiple assets with 90 days of prepaid Cloud Data Services.
Order KitWith this Kit, you can add up to 16 tank level sensors on a smart local wireless network of Banner ultrasonic sensors through a 10” pre-programmed, HMI touchscreen. Set warnings and alarms for condition monitoring of tanks, totes, or barrels to avoid disruption, downtime, or damage to pumps. No programming is required to get started— plug in, pair the nodes on the HMI screen, install the sensors/nodes, and collect the data you need.
Order KitA complete, turn-key solution, the HVAC Starter Kit has it all: a vibration and temperature sensor ideal for monitoring the condition of your fan or motor assembly; a temperature probe that can be applied to discharge air units or bound to the high or low coolant lines with an included mounting strap; and an included pressure sensor for monitoring the pressure in your coolant suction and discharge lines. Unbox and install in minutes, with immediate connection to the cloud for monitoring, alerts, and spotting key variations and trends.
Order Kit